Traditional Tubes

As a custom plastic tubes manufacturer, we often get asked: "What's the best packaging solution for body care products?" The debate between airless tubes and traditional tubes is heating up, and for good reason. Both options have unique advantages, but choosing the right one depends on your brand's goals, product needs, and customer expectations. Let's dive into the key differences to help you make an informed decision.​     1. How They Work: A Simple Breakdown​ Traditional Body Care Tubes​ Traditional tubes are the classic choice you've seen on store shelves for decades. They work like this: squeeze the tube, and product flows out through the opening. They typically have a simple design with a screw-on cap or flip-top lid. These tubes rely on external pressure to dispense product, which means air can easily enter the tube every time you open it.​ Airless Tubes​ Airless tubes use a clever mechanical system to keep air out. Inside, there's a piston or diaphragm that moves up as you squeeze the tube, pushing product out without letting air in. This "airless" design prevents oxidation, bacterial growth, and product waste. Think of it as a pump system built directly into the tube—no need for separate pumps or jars.​ 2. Performance: Which Keeps Products Fresher?​ Traditional Tubes: Vulnerable to Air and Bacteria​ Every time you open a traditional tube, air mixes with the product. This exposure can cause:​ Oxidation: Ingredients like natural oils or vitamins break down faster.​ Bacterial growth: Moist environments inside the tube can foster microbes, especially for water-based products.​ Product drying out: Openings allow moisture to evaporate, changing texture over time.​ Airless Tubes: Lock in Freshness and Efficacy​ Airless technology solves these problems by:​ Sealing out air: No oxygen means slower ingredient degradation.​ Preventing contamination: The piston system minimizes contact with external elements.​ Maximizing product use: The design ensures you can squeeze out every last drop, reducing waste by up to 30% compared to traditional tubes.​ Why it matters for brands: If your products contain sensitive ingredients (like retinol, hyaluronic acid, or essential oils), airless tubes protect their efficacy, extending shelf life and enhancing customer satisfaction.​ 3. User Experience: Convenience vs. Innovation​ Traditional Tubes: Familiar but Flawed​ Pros:​ Easy to use—just squeeze and go.​ Affordable upfront costs.​ Cons:​ Hard to control product flow (ever had a glob of lotion squirt out too fast?).​ Difficult to use when the tube is nearly empty (hello, rolling up the ends!).​ Not ideal for thick formulas like creams or serums, which can get stuck in the tube.​ Airless Tubes: Modern and User-Friendly​ As a custom plastic tubes manufacturer, we don’t just sell tubes—we solve problems. Whether you need a traditional tube for a mass-market lotion or an airless design for a luxury serum, we’ll help you:​ Select the right materials (recyclable, UV-resistant, etc.).​ Optimize costs without compromising quality.​ Add unique features (matte finishes, custom colors).​ Contact us today to discuss how packaging can elevate your brand—and keep your products performing at their best.